lautnusantara.com Based on relevant articles, the process of freezing ball-type octopus (Octopus sp) for export involves several key stages. These steps are crucial for maintaining the product's quality, safety, and freshness until it reaches its destination country. Here are the stages of the process:

1. Raw Material Reception and Preparation

This stage begins with the reception of fresh octopus from fishermen. The received octopus must be of good quality, free from physical damage, and show no signs of spoilage. Following reception, the octopus undergoes a cleaning and gutting process to remove any dirt or unnecessary parts.

2. Forming and Packaging (Ball-Type)

The cleaned octopus is then shaped into a ball-type form. This process can be done manually or with machinery. After being shaped, the octopus balls are packaged using vacuum sealing. The purpose of this is to remove air from the packaging, which helps prevent bacterial growth and oxidation, thereby preserving the texture and freshness of the octopus.

3. Freezing Process

The packaged and shaped octopus is then placed into a freezer. Common methods used are the Air Blast Freezer (ABF) or the Contact Plate Freezer (CPF). The freezing temperature is maintained at a very low range, typically between -35°C and -45°C. This rapid freezing process is essential to ensure the octopus freezes uniformly and that the ice crystals formed are small, which prevents damage to the octopus's muscle fibers.

4. Cold Storage

Once the frozen octopus reaches a stable core temperature, the product is transferred to cold storage. In cold storage, the temperature is kept consistently below -18°C to maintain the octopus's quality for an extended period, in accordance with export standards.

5. Packing and Shipping

The properly stored frozen octopus products are then packed into master cartons. Before being loaded into a shipping container, the container is usually pre-cooled to reach the required temperature for transport. The loading process is done quickly to minimize any temperature increase. Once loaded, the products are ready to be shipped to their export destination.

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